Laboratory sinter press LSP 100

Tasks:

• for pressure sintering of metal bonds, ceramic bonds and synthetic resins
• Suitable for research and development operations

Main features:

• Highest productivity:
  • Short sintering cycles
  • Production close to final contour, minimised post-processing
• Maximum flexibility:
  • Short development time for new materials
  • Quick changeover to other materials and dimensions
• TRI-FORCE:
  • Pressureless sintering (FAST/SPS principle)
  • Unhindered outgassing
  • Sintering with liquid phases, homogeneous sintering of non-conductive materials or semiconductors
• Small footprint & flexible installation:
  • Compact and on wheels for easy movement
• Precise control:
  • Sintering parameters (pressure, temperature, travel distance, time) can be precisely controlled and monitored via visualisation software

Sintering Press CSP 100

Tasks:

• for pressure sintering of metal bonds, ceramic bonds and synthetic resins

Main features:

• Entry-level sintering press
• Precise control of sintering parameters (temperature, pressure, time).
• Flexibility:
  • Shortest cycle times due to direct heating of the mould (typical sintering time depending on product: 15 - 45 min).
  • Can also be used for the smallest sintering surfaces.
• Low graphite costs:
  • Closed inert gas device.
• Simple operation:
  • Touch-screen control panel.
  • Variable input of pressing parameters via hydraulic pressure (bar).
  • Programmable control with the option of saving complete sintering programmes
  • Easy maintenance due to good accessibility of the main components.
• Included:
  • Graphite electrodes
  • clamping frame
• Electrical connected load approx. 85 kVA

options:

• Larger graphite electrodes
• extended pressing force range: 2 - 100 % of the pressing force

Sintering Press CSP 120

Tasks:

• for pressure sintering of metal bonds, ceramic bonds and synthetic resins

Main features:

• Entry-level sintering press
• Precise control of sintering parameters (temperature, pressure, time).
• Flexibility:
  • Shortest cycle times due to direct heating of the mould (typical sintering time depending on product: 15 - 45 min).
  • Can also be used for the smallest sintering surfaces.
• Low graphite costs:
  • Closed inert gas device.
• Simple operation:
  • Touch-screen control panel.
  • Variable input of pressing parameters via hydraulic pressure (bar).
  • Programmable control with the option of saving complete sintering programmes
• Easy maintenance due to good accessibility of the main components.
• Included:
  • Graphite electrodes
  • clamping frame
• Electrical connected load approx. 135 kVA

options:

• Larger graphite electrodes

Sintering Press DSP 507

Tasks:

• for pressure sintering of metal bonds, ceramic bonds and synthetic resins
• Suitable for research and development as well as for production operations

Main features:

• High quality:
  • Precise control of sintering parameters (temperature, pressure, time).
• Flexibility:
  • Shortest cycle times due to direct heating of the mould (typical sintering time depending on product: 15 - 45 min).
  • Can also be used for the smallest sintering surfaces.
• Low graphite costs:
  • Closed vacuum/protective gas device.
• Simple operation:
  • Touch-screen control panel.
  • Variable input of pressing parameters via hydraulic pressure (bar).
  • Programmable control with the option of saving complete sintering programmes (standard: 100 programmes).
  • Easy maintenance due to good accessibility of the main components.
• Included:
  • Graphite electrodes
  • clamping frame
• Electrical connected load approx. 85 kVA

options:

• Extended press force range: 2 - 100 % of the press force
• Electronic displacement measurement
• Temperature measurement with pyrometer
• Larger graphite electrodes
• insulation of the vacuum chamber with graphite felt
• Manual thermocouple box with 2 - 6-position control
• Active suction
• UPS ("uninterruptible power supply") for the control unit
• Barcode with handheld reader incl. customisation
• Larger clamping frame
• Process documentation via PC connection with IPA NT

Sintering Press DSP 517

Task:

• for pressure sintering of metal bonds, ceramic bonds and synthetic resins

Main features:

• High quality due to precise control of sintering parameters (temperature, pressure, distance, time)
• High productivity due to short cycle times
• Low graphite costs due to closed vacuum/protective gas system
• Large-area graphite electrodes with large opening width
• Simple operation:
  • Touch-screen control panel.
  • Variable input of pressing parameters via hydraulic pressure (bar), force (kN) or surface pressure (kN/cm²).
  • Programmable control with the option of saving complete sintering programmes (standard: 100 programmes).
  • Easy access to the main components
• Included:
  • Switchable pressing force
  • Manual thermocouple box with 3-way control.
  • Electronic position measuring system.
  • Graphite electrodes
• Electrical connected load approx. 220 kVA

Options

• Increase of max. heating power to 240 kVA
• Extended press force range: 2 - 100 % of the press force
• Switchable pressing force
• Insulation of the vacuum chamber with graphite felt
• Temperature measurement with pyrometer
• Active extraction
• UPS ("uninterruptible power supply") for the control unit
• Barcode with handheld reader incl. customisation
• Process documentation via PC connection with IPA NT

Sintering Press SSP 104 E

Task:

• Sintering system for metal bindings

Main features:

• Process enables fast sintering of segments without graphite moulds and assembly.
• High productivity: Up to four segments (40 x 10 mm) per minute, depending on the powder bond.
• Energy efficient: Up to 70 % lower energy costs compared to graphite sintering.
• Precise temperature and pressure control for each segment.
• High degree of flexibility for different segment shapes.
• Even temperature distribution in the mould thanks to resistance heating.
• Electronic position measuring system for displaying the sintering path.
• Two press set-ups, each for one cavity.
• Integrated hydraulic units with a control range of 30 - 300 bar.
• Efficient loading via a belt magazine.
• Centric feed and discharge grippers for loading and removing the segments.
• Three adjustable sintering positions in the mould.
• Swivelling touch control panel for easy control.
• Electrical connected load approx. 18 kVA

options

• Active extraction
• ring adapter

Sintering Press DSP 615

Task:

• Pressure sintering of metal bonds, ceramic bonds and synthetic resins

Main features:

• Highest quality thanks to precise control of the sintering parameters (temperature, pressure, time).
• Flexibility with the shortest cycle times thanks to direct heating of the mould (typical sintering time: 15 - 45 min).
• Low graphite costs thanks to closed vacuum unit, optional: inert gas unit.
• Simple operation with large 12" / 30 cm touch screen control panel.
• Intuitive menu navigation and variable input of pressing parameters via force (kN) or surface pressure (kN/cm²).
• Display of the last sintering cycle and option to display operating instructions and maintenance videos.
• Easy maintenance thanks to good accessibility of the main components.
• Display of the transformer temperature on the touch screen control panel for quick diagnosis.
• Electronic position measuring system included.
• Including graphite electrodes #180 x 180 x 60 mm.
• Including clamping frame (LW 220 x 200 mm).
• Including 6 slots for temperature measurement with maximum value control.
• Electrical connected load approx. 180 kVA

options

• Protective gas device
• Counter-pressure circuit for extended pressing force range
• Manual thermocouple box with 3-way control
• Automatic thermocouple feed
• Temperature measurement with pyrometer
• Barcode with handheld reader incl. customisation
• Active extraction
• UPS ("uninterruptible power supply") for the control unit
• Insulation of the vacuum chamber with graphite felt
• Larger graphite electrodes
• Smaller clamping frame
• process documentation by PC control system Smart Data
• magazine FM 600

Process documentation IPA NT

Task:

• PC connection of Dr Fritsch sinter presses LSP 100, DSP 507, DSP 510, DSP 515, DSP 615, DSP 520, DSP 535 and MSP 5

IPA NT Monitor

•     Recording and visualisation of process curves and data.
•     Access to the most important process parameters.
•     Visualisation of several machines simultaneously.
•     Display and documentation of faults.
•     Storage of process data in a database.
•     Export of process data in formats such as Excel or SAP for further analysis.
•     Based on Microsoft Windows and SQL databases.
•     Machine connection via your network.

IPA NT Organiser

•     User-friendly management of parameter sets on the PC.
•     Copying, editing, deleting, archiving of parameter sets in a database.
•     Transfer of parameter sets from the PC to the machine.
•     Transfer of parameter sets from the machine to the PC.
•     Printout of parameter sets.