CSP 100
Sintering Press CSP 100
Tasks:
- for pressure sintering of metal bonds, ceramic bonds and synthetic resins
Main features:
- Entry-level sintering press
- Precise control of sintering parameters (temperature, pressure, time).
- Flexibility:
- Shortest cycle times due to direct heating of the mould (typical sintering time depending on product: 15 - 45 min).
- Can also be used for the smallest sintering surfaces.
- Low graphite costs:
- Closed inert gas device.
- Simple operation:
- Touch-screen control panel.
- Variable input of pressing parameters via hydraulic pressure (bar).
- Programmable control with the option of saving complete sintering programmes
- Easy maintenance due to good accessibility of the main components.
- Included:
- Graphite electrodes
- clamping frame
- Electrical connected load approx. 85 kVA
options:
- Larger graphite electrodes
- extended pressing force range: 2 - 100 % of the pressing force
CSP 120
Sintering Press CSP 120
- entry-level sintering press
- high productivity due to short cycle times
- total electric power approx. 135 kVA
Options
- larger graphite electrodes
DSP 507
Sintering Press DSP 507
- suitable for research and development as well as production
- high productivity due to short cycle times
- economical due to vacuum- / inert gas system
- total electric power approx. 85 kVA
Options
- extended pressing force range: 2 - 100 % of pressing force
- electronic stroke measuring
- temperature measuring with pyrometer
- larger graphite electrodes
- insulation of the vacuum chamber with graphite felt
- manual thermocouple box with 2 – 6-fold control
- active suction
- UPS („uninterrupted power supply“) for the PLC
- barcode reader with handheld scanner incl. adjustment
- larger clamping frames
- process documentation by PC control system IPA NT
DSP 517
Sintering Press DSP 517
- production of high-quality diamond segments or other parts by precise control of temperature, pressure, stroke and time
- electronic stroke measuring
- high productivity due to short cycle times
- economical due to vacuum- / inert gas system
- large-surface graphite electrodes with large opening height
- manual thermocouple box with 3-fold control
- total electric power approx. 220 kVA
Options
- increase of maximum heating power to 240 kVA
- extended pressing force range: 2 - 100 % of pressing force
- switchable pressing force
- insulation of the vacuum chamber with graphite felt
- temperature measuring with pyrometer
- active suction
- UPS („uninterrupted power supply“) for the PLC
- barcode reader with handheld scanner incl. adjustment
- process documentation by PC control system IPA NT
SSP 104 E
Sintering Press SSP 104 E
- cost-efficient sintering process for the production of innovative segment geometries to meet the highest expectations due to graphite-free sintering
- high sintering quality due to uniform temperature and constant pressure of every single segment
- high cost-effectiveness due to short cycle times and very low power consumption (approx. 70 % lower energy cost compared to the conventional pressure sintering process)
- fully-automated production process
- sintering in special steel dies, no graphite moulds necessary
- electronic stroke control system for displaying the stroke
- total electric power approx. 18 kVA
Options
- active suction
- ring adapter
DSP 615
Sintering Press DSP 615
- production of high-quality diamond segments or other parts by precise control of temperature, pressure, stroke and time
- electronic stroke measuring
- high productivity due to short cycle times
- total electric power approx. 180 kVA
Options
- inert gas unit
- counter pressure switch for extended pressing force range
- manual thermocouple box with 3-fold control
- automatic thermocouple feeding
- temperature measuring with pyrometer
- barcode reader with handheld scanner incl. adjustment
- active suction
- UPS („uninterrupted power supply“) for the PLC
- insulation of the vacuum chamber with graphite felt
- larger graphite electrodes
- smaller clamping frames
- process documentation by PC control system Smart Data
- magazine FM 600
IPA NT
Process documentation IPA NT
PC connection of Dr. Fritsch Sintering presses DSP 507, DSP 510, DSP 515 and DSP 517
IPA NT Monitor
- recording and display of process curves and data
- simultaneous visualization of several machines
- export of process data in a database
IPA NT Organizer
- administration of data sets in a database
- transmission of parameter sets between PC and machine
Sintering Presses
Dr. Fritsch quality sintering presses offer specialised machines for the pressure sintering of metal bonds, ceramic bonds and synthetic resins in accordance with Dr. Fritsch quality standards. These machines enable the production of a wide range of products, including diamond segments, grinding discs, grinding shoes and Fickerts.
The purpose of sinter pressing is to create high-quality, dense and wear-resistant products, to join different materials into homogeneous composite structures and to optimise material properties for specific applications.
For precision and control, these machines offer adjustable pressure parameters for different materials, monitoring of temperature and pressure during the sintering process and the ability to adapt to different product sizes and shapes.
Dr. Fritsch's quality features include high density, strength and wear resistance of the end products as well as continuous innovation and research for optimised sintering processes. Innovation and research are achieved through the integration of state-of-the-art technologies to improve the sintering process, research to develop new material compositions and adaptation to the requirements of changing industrial technologies.