Suche

CSP 100

Sintering Press CSP 100

Tasks:

  • for pressure sintering of metal bonds, ceramic bonds and synthetic resins

Main features:

  • Entry-level sintering press
  • Precise control of sintering parameters (temperature, pressure, time).
  • Flexibility:
    • Shortest cycle times due to direct heating of the mould (typical sintering time depending on product: 15 - 45 min).
    • Can also be used for the smallest sintering surfaces.
  • Low graphite costs:
    • Closed inert gas device.
  • Simple operation:
    • Touch-screen control panel.
    • Variable input of pressing parameters via hydraulic pressure (bar).
    • Programmable control with the option of saving complete sintering programmes
    • Easy maintenance due to good accessibility of the main components.
  • Included:
    • Graphite electrodes
    • clamping frame
  • Electrical connected load approx. 85 kVA

options:

  • Larger graphite electrodes
  • extended pressing force range: 2 - 100 % of the pressing force

 

CSP 120

Sintering Press CSP 120

Tasks:

  • for pressure sintering of metal bonds, ceramic bonds and synthetic resins

Main features:

  • Entry-level sintering press
  • Precise control of sintering parameters (temperature, pressure, time).
  • Flexibility:
    • Shortest cycle times due to direct heating of the mould (typical sintering time depending on product: 15 - 45 min).
    • Can also be used for the smallest sintering surfaces.
  • Low graphite costs:
    • Closed inert gas device.
  • Simple operation:
    • Touch-screen control panel.
    • Variable input of pressing parameters via hydraulic pressure (bar).
    • Programmable control with the option of saving complete sintering programmes
  • Easy maintenance due to good accessibility of the main components.
  • Included:
    • Graphite electrodes
    • clamping frame
  • Electrical connected load approx. 135 kVA

options:

  • Larger graphite electrodes

DSP 507

Sintering Press DSP 507

Tasks:

  • for pressure sintering of metal bonds, ceramic bonds and synthetic resins
  • Suitable for research and development as well as for production operations

Main features:

  • High quality:
    • Precise control of sintering parameters (temperature, pressure, time).
  • Flexibility:
    • Shortest cycle times due to direct heating of the mould (typical sintering time depending on product: 15 - 45 min).
    • Can also be used for the smallest sintering surfaces.
  • Low graphite costs:
    • Closed vacuum/protective gas device.
  • Simple operation:
    • Touch-screen control panel.
    • Variable input of pressing parameters via hydraulic pressure (bar).
    • Programmable control with the option of saving complete sintering programmes (standard: 100 programmes).
    • Easy maintenance due to good accessibility of the main components.
  • Included:
    • Graphite electrodes
    • clamping frame
  • Electrical connected load approx. 85 kVA

options:

  • Extended press force range: 2 - 100 % of the press force
  • Electronic displacement measurement
  • Temperature measurement with pyrometer
  • Larger graphite electrodes
  • insulation of the vacuum chamber with graphite felt
  • Manual thermocouple box with 2 - 6-position control
  • Active suction
  • UPS ("uninterruptible power supply") for the control unit
  • Barcode with handheld reader incl. customisation
  • Larger clamping frame
  • Process documentation via PC connection with IPA NT

 

DSP 517

Sintering Press DSP 517

Task:

  • for pressure sintering of metal bonds, ceramic bonds and synthetic resins

Main features:

  • High quality due to precise control of sintering parameters (temperature, pressure, distance, time)
  • High productivity due to short cycle times
  • Low graphite costs due to closed vacuum/protective gas system
  • Large-area graphite electrodes with large opening width
  • Simple operation:
    • Touch-screen control panel.
    • Variable input of pressing parameters via hydraulic pressure (bar), force (kN) or surface pressure (kN/cm²).
    • Programmable control with the option of saving complete sintering programmes (standard: 100 programmes).
    • Easy access to the main components
  • Included:
    • Switchable pressing force
    • Manual thermocouple box with 3-way control.
    • Electronic position measuring system.
    • Graphite electrodes
  • Electrical connected load approx. 220 kVA

Options

  • Increase of max. heating power to 240 kVA
  • Extended press force range: 2 - 100 % of the press force
  • Switchable pressing force
  • Insulation of the vacuum chamber with graphite felt
  • Temperature measurement with pyrometer
  • Active extraction
  • UPS ("uninterruptible power supply") for the control unit
  • Barcode with handheld reader incl. customisation
  • Process documentation via PC connection with IPA NT

SSP 104 E

e™à

Sintering Press SSP 104 E

Task:

  • Sintering system for metal bindings

Main features:

  • Process enables fast sintering of segments without graphite moulds and assembly.
  • High productivity: Up to four segments (40 x 10 mm) per minute, depending on the powder bond.
  • Energy efficient: Up to 70 % lower energy costs compared to graphite sintering.
  • Precise temperature and pressure control for each segment.
  • High degree of flexibility for different segment shapes.
  • Even temperature distribution in the mould thanks to resistance heating.
  • Electronic position measuring system for displaying the sintering path.
  • Two press set-ups, each for one cavity.
  • Integrated hydraulic units with a control range of 30 - 300 bar.
  • Efficient loading via a belt magazine.
  • Centric feed and discharge grippers for loading and removing the segments.
  • Three adjustable sintering positions in the mould.
  • Swivelling touch control panel for easy control.
  • Electrical connected load approx. 18 kVA

options

  • Active extraction
  • ring adapter

DSP 615

Sintering Press DSP 615

Task:

  • Pressure sintering of metal bonds, ceramic bonds and synthetic resins

Main features:

  • Highest quality thanks to precise control of the sintering parameters (temperature, pressure, time).
  • Flexibility with the shortest cycle times thanks to direct heating of the mould (typical sintering time: 15 - 45 min).
  • Low graphite costs thanks to closed vacuum unit, optional: inert gas unit.
  • Simple operation with large 12" / 30 cm touch screen control panel.
  • Intuitive menu navigation and variable input of pressing parameters via force (kN) or surface pressure (kN/cm²).
  • Display of the last sintering cycle and option to display operating instructions and maintenance videos.
  • Easy maintenance thanks to good accessibility of the main components.
  • Display of the transformer temperature on the touch screen control panel for quick diagnosis.
  • Electronic position measuring system included.
  • Including graphite electrodes #180 x 180 x 60 mm.
  • Including clamping frame (LW 220 x 200 mm).
  • Including 6 slots for temperature measurement with maximum value control.
  • Electrical connected load approx. 180 kVA

options

  • Protective gas device
  • Counter-pressure circuit for extended pressing force range
  • Manual thermocouple box with 3-way control
  • Automatic thermocouple feed
  • Temperature measurement with pyrometer
  • Barcode with handheld reader incl. customisation
  • Active extraction
  • UPS ("uninterruptible power supply") for the control unit
  • Insulation of the vacuum chamber with graphite felt
  • Larger graphite electrodes
  • Smaller clamping frame
  • process documentation by PC control system Smart Data
  • magazine FM 600

IPA NT

Process documentation IPA NT

Task:

  • PC connection of Dr Fritsch sinter presses LSP 100, DSP 507, DSP 510, DSP 515, DSP 615, DSP 520, DSP 535 and MSP 5

IPA NT Monitor

  •     Recording and visualisation of process curves and data.
  •     Access to the most important process parameters.
  •     Visualisation of several machines simultaneously.
  •     Display and documentation of faults.
  •     Storage of process data in a database.
  •     Export of process data in formats such as Excel or SAP for further analysis.
  •     Based on Microsoft Windows and SQL databases.
  •     Machine connection via your network.

IPA NT Organiser

  •     User-friendly management of parameter sets on the PC.
  •     Copying, editing, deleting, archiving of parameter sets in a database.
  •     Transfer of parameter sets from the PC to the machine.
  •     Transfer of parameter sets from the machine to the PC.
  •     Printout of parameter sets.

Sintering Presses

Dr. Fritsch quality sintering presses offer specialised machines for the pressure sintering of metal bonds, ceramic bonds and synthetic resins in accordance with Dr. Fritsch quality standards. These machines enable the production of a wide range of products, including diamond segments, grinding discs, grinding shoes and Fickerts.

The purpose of sinter pressing is to create high-quality, dense and wear-resistant products, to join different materials into homogeneous composite structures and to optimise material properties for specific applications.

For precision and control, these machines offer adjustable pressure parameters for different materials, monitoring of temperature and pressure during the sintering process and the ability to adapt to different product sizes and shapes.

Dr. Fritsch's quality features include high density, strength and wear resistance of the end products as well as continuous innovation and research for optimised sintering processes. Innovation and research are achieved through the integration of state-of-the-art technologies to improve the sintering process, research to develop new material compositions and adaptation to the requirements of changing industrial technologies.