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SCP 120

Gravimetric Cold Press SCP 120

  • high productivity: up to 3 segments/min (single-layer)
  • easy setting of the press parameters
  • high and constant quality of the green compacts thanks to two precise weighing systems
  • flexibility
    • production of all standard segments possible
    • die-clamping system for the use of vertical or horizontal dies
    • granulated or non-granulated powder can be used, both with or without diamond

 

CPG 100

Gravimetric Cold Press CPG 100

  • high productivity: up to 6 segments/min (simple-layer)
  • offers the possibility to produce high-quality green compacts
    • --> even powder distribution in the die due to a dynamically controllable feeding axis with an "Easy-Fill-System"
  • precise weighing results and constant filling quantities by using proven Dr. Fritsch technologies
  • flexible and economical production also for small series and special segments
    • --> due to a new clamping system no need of machine set-up when changing the powder
  • user friendly machine
    • --> easy cleaning of all powder carrying parts
    • --> second operation panel for the comfortable set-up of balances and powder feeder

Options

  • third dosing and weighing unit
  • extension of the programme memory to up to 300 parameter sets
  • segment magazine SMV 218

 

KPV 218

Volumetric Cold Press KPV 218

  • automatical process for the volumetric cold pressing of segments, optional for rings
  • high productivity: up to 14 segments/min (single-layer), combined with constant high quality of segments due to intelligent process control
  • automatic rejection of segments out of tolerance
  • depending on segment geometries and sizes multi cavity is possible

Options

  • passive / active suction
  • die with 2-fold cavity 40 x 10 mm
  • set of double filling shoes for 2-fold cavity
  • segment conveyor belt 550 mm
  • ring adapter
  • tool for multi-cavity
  • set dimaonds with DiaSet V2
  • segment magazine SMV 218

DiaSet V2

Adapter for set diamonds DiaSet V2

  • for the production of one or multi-layer diamond segments with or without dimaond-free backing and set diamonds on the KPV 218
  • high productivity: approx. 70 sec./segment with one cavity horizontal pressing, 7/8 layers (diamond/powder)
  • X-Axis: free position motor-driven, Y-Axis: 2 positions can be driven pneumatically
  • 2 hole plates on one Y-Axis
  • diamond feeding for two types of diamond (25 up to 50 mesh)
  • patterns of hole perforation plates dimensions x = 52 mm; y = 48 mm
  • max. hole number: 400

Options

  • ionizer
  • hole plates for multi-cavity

SMV 218

Segment Magazin SMV 218

  • magazine for KPV 218 and CPG 100
  • automated production by depositing segments in stacking boxes
  • possibility to stack or destack up to 8 boxes
  • capacity approx. 3.500 segments

KPV 300

Volumetric Cold Press KPV 300

  • automatical process for the volumetric cold pressing of segments, optional for rings
  • high productivity: 10 - 12 strokes/min, combined with constant high quality of segments due to intelligent process control
  • rotatory filling system motor-driven with tubes or linear filling-system motor-driven with pre-dosing without tubes
  • automatic rejection of segments out of tolerance
  • possibility to use tools with multi-cavities or larger workpiece geometries
  • die Ø 120 mm

Options

  • active suction
  • set of double filling shoes for 2-fold cavity
  • tool for multi-cavity
  • ring adapter
  • adapter ring for KPV 218 dies; inner Ø 90 mm, outer Ø 120 mm
  • set dimaonds with DiaSet V3
  • segment magazine SMV 218

DiaSet V3

Adapter for set diamonds DiaSet V3

  • for the production of one or multi-layer diamond segments with or without dimaond-free backing and set diamonds on the KPV 300
  • high productivity: approx. 60 sec./segment with one cavity horizontal pressing, 7/8 layers (diamond/powder)
  • X- and Y-Axis: free position motor-driven
  • 2 hole plates on two seperate Y-Axis
  • diamond feeding for one diamond type (25 up to 50 mesh)
  • patterns of hole perforation plates dimensions approx. x = 110 mm; y = 85 mm
  • max. hole number: 1,000
  • mobile modul enables operation of KPV 300 without DiaSet and simple access for tool change

Options

  • ionizer
  • hole plates for multi-cavity

BCP 100

Bead Cold Press BCP 100

  • depending on granules and tools, production output can amount up to 18 beads/min
  • a stable frame design and a very precise guidance of the central pin and punches minimise the wear of punch and die
  • a new type of filling shoe guarantees a high and consistent quality of the bead
  • low die costs because of a newly developed clamping system
  • reduced setup times due to the easy access to all machine parts

Options

  • additional function for discharging beads which are out of tolerance
  • assembly unit of beads (perforated plate for carriers, beads, rings)

Cold pressing

Machines for the gravimetric or volumetric cold pressing of:

  • diamond segments with and without diamond-free backing
  • segment rings
  • green compacts for diamond wire saws